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Tube Inserts / Ferrules

Manufacturer, Exporters & Supplier of Inconel Alloy 601 / 602 / 602Ca Tube Insert / Ferrule

Arrow Ferrules manufacture & supplies a wide range of Inconel Alloy 601 / Inconel 602 / Inconel 602Ca Ferrule to customers across the world. We are leading as a manufacturer, exporters, and suppliers of Alloy 601 / 602 / 602Ca Ferrule, delivering to the whole of the world. We are ISO 9001:2008 accredited and supplies Alloy 601 / 602 / 602Ca Ferrule to internationally approved quality standards for applications. Alloy 601 / 602 / 602Ca Tube insert and ferrule have excellent quality to fully satisfy customer requirements.

Tube insert and ferrule are the products tube that is inserted into the end of a heat exchanger tube to provide a specific function. The purpose of a tube insert is to either be sacrificial to the effects of inlet-end erosion, corrosion, impingement to induce a fluid to fall on the ID of a tube in a falling film exchanger; or to transfer extremely high heat past the tube sheet to the exchanger tubes. Each of the above applications requires a specific style of design. At Arrow, we manufacture metal tube inserts for all applications, providing the necessary drawings required. Ceramics perform well when the temperatures are extremely high.  However, ceramics can be subject to breaking.  Unity Tube can provide many ferrules or tube inserts in a variety of materials and sizes.

The purpose of the tube insert is to be sacrificial to the effects of inlet-end erosion or corrosion.  They are also used to transfer extremely high heat past the tube sheet to the exchanger tubes.  A metal tube insert is more durable in these environments. The solution to this situation is the use of a thin wall covering in form of metal tube insert expanded full length into the inlet-end of condensers and heat exchangers. Arrow tube insert is designed to ensure a smooth and gentle transition of the fluid down the tube insert to the condenser or heat exchanger tube. We also supply Ferrule as per your provided Drawings. Manufacturer of Ferrule/ Tube-Inserts Sch10 Gr. Ss316 

The purpose of the Tube Ferrule Inserts

1)      Protect inlet-end erosion & corrosion
2)      Act as a protective layer
3)      Reduce the medium impact
4)      Transfer extremely high heat past the tube sheet to the exchanger tubes.

Common problems at Shell & Tube Type Heat Exchangers

Tube-end erosion/corrosion
Stress Corrosion Cracking
Crevice corrosion
Localized pitting
Ammonia grooving
Improper tube expansion
Weakened tube-to-tube sheet joints

For the above problems, Arrow Ferrules offer its most cost-efficient tube protection, repair, Shield/Seal, also known as a tube insert or ferrule. Although inserts are typically only 3″ – 15″ long, some applications have required lengths up to 3 meters.

DRAWING

Inconel Alloy 601 Ferrule Tube Inserts

Inconel 601 nickel-chromium-iron alloy is a general-purpose engineering material for applications that require resistance to heat and corrosion. The outstanding characteristic of Inconel 601 is its resistance to high-temperature oxidation. The alloy also has good resistance to aqueous corrosion, has high mechanical strength, and is readily formed, machined, and welded.

Inconel Alloy 602 Ferrule Tube Inserts

INCONEL 602 Ferrules covers nickel alloy. These alloys are classified into different grades according to their chemical composition. Inconel 602 Alloy covers Ni-Cr-Fe-Al alloy UNS N06025. Alloy 602 is a high carbon nickel-chromium-iron alloy with the addition of the micro-alloying elements titanium and zirconium together with aluminum and yttrium. It is normally supplied in the solution-annealed condition with an oxidized and descaled surface. The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

Inconel Alloy 602CA Ferrule Tube Inserts

Alloy 602CA is a high-temperature alloy that is resistant to metal dusting. Nicrofer 6025 HT, 602CA is a high-carbon, nickel-chromium-iron alloy with micro-alloying elements of titanium, zirconium, aluminum, and yttrium. With an operating temperature of up to 1150⁰C (2102⁰F), 602CA has shown exceptional resistance to oxidation at high temperatures.
Arrow Ferrules Industries has provided 602CA in both seamless and seam welded ferrules. Seamless ferrules are available from 21.30mm (0.75”) to 50.8mm (2.00”) OD. Welded ferrules are available from 23mm OD to 50.8mm OD, with the wall thickness of 1.65mm(.065”) and 3mm (.118”).

Our Team :

We are supported by some of the most qualified and technically sound professionals, who are well aware of different techniques required to manufacture products. Our team members hold vast industry experience, which helps them in sourcing quality raw material from reputed vendors. They are well versed in the quality testing process of these precision engineered components.

Our team comprises the following competent members:
Engineers
Quality controllers
R&D experts
Skilled workers
Warehouse professional

We are trusted by our customers for the following reasons :
Superior quality products
Timely delivery schedule
Cost-effective rates
Timely delivery of products
Easy payment modes
Good Financial Position & TQM
Customized solution
Customized packaging

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